CNC automatic circular cold saw for steel bar cutting

CNC automatic circular cold saw for steel bar cutting

Summary

CNC automatic circular cold saw for steel bar cutting

CNC automatic circular cold saw for steel bar cutting (various kind of metal)
Cnc Full-automatic Metal Pipe Circular saw 1> efficiency improve 50% 2>saw blade lifetime 50% improve
Cnc Full-automatic Metal Circular saw machine 1> efficiency improve 50%  2>saw blade lifetime 50% improve
Cnc Full-automatic Metal Pipe Circular saw 1> efficiency improve 50% 2>saw blade lifetime 50% improve
Cnc Full-automatic Metal cutting Circular saw 1> efficiency improve 50%  2>saw blade lifetime 50% improve

CNC automatic circular cold saw for steel bar cutting

  Cutting capacity and cost

4.1 Example cutting quantities CK45 (45#) φ65*300mm

Category

Circular sawing machine

Raw material sizemm

Dia65*6000

Material

CK45

Cutting sizemm

300

Raw material delivery status

As per international and domestic standards

Sawing machine

LYJ-70

Sawing method

One piece one time

Blade specification: mm

TCT: 285x2x72

Cutting speed: m/min

100-120

Feeding length per tooth: mm

0.05-0.07

Tool moving speed: mm/s

7.92

Cutting time:s

65/7.92=8.2

Chunk and loose time: s

2

Other auxiliary time

2

Feeding speed: m/min

6

Feeding time:s

300/100=3

Total time for cutting one piece:s

8.2+2+2+3=15.2

Cutting quantity per shift

60/15.2x60x8≈1900pcs

Blade cost: USD/Piece


Cutting area per blade:

30

Sectional area per piece:

0.0033166

Processing times per blade

30/0.0033166=9000pcs

Cost of blade for one cutting: USD

230/9000=0.0256

Machine numbers one worker

More than 2

Oil consumption :L/h

0.03

Cost of cooling oil per hour: USD/h

25x0.03=0.75

Remark: 8hours for one shift, and the feed per tooth is 0.06mm.

 

High-speed circular saw machine for metal cutting
high efficiency /low materail waste 
Automatic material loading table
 3. Main component of origin

 

Item No.

Name

 Origin

01

Power unit

Germany

02

Feeding servo motor

Mitsubishi

03

Feeding servo drive

Mitsubishi

04

Cutting servo motor

Mitsubishi

05

Cutting servo drive

Mitsubishi

06

PLC

Mitsubishi

07

Frequency motor

SIEMENS

08

Main low voltage electrical components

OMRONMitsubishiFujiSchneider

09

Cylinder and pneumatic component

FESTO

10

Main hydraulic components

YUKEN & VICKES

11

Spray system

DETAL

12

Main sealing

NOK

13

Touch panel

Mitsubishi

14

TCT cutting blades

Kanefusa